Joseph DeSimone, chemist and inventor, spoke
about the potential of 3D printing.
He worked for the last two years in the
additive manufacturing area.
In the video below he showed a particular piece witch was very complex. It is not manufacturable by traditional manufacturing techniques. It is manufacturable
by 3D printing, but most 3D printers would take at least 3-4 hours to fabricate
it.
DeSimone said 3D printing was a misnomer.; it is in fact 2D printing over and over, in fact it used the technologies associated
with 2D printing.
He and his staff of inventors (2 chemists,
2 material scientists and one physicist) began to be interested in 3D printing and
inspired by “Terminator 2” where an object (T-1000) arise out of a puddle in real
time.
Their challenge was to create a 3D printer like
“Terminator 2”,
but they had to solved a big issue:
Velocity: “there are mushrooms that grow
faster than 3D printed part” he joked.
The layer by layer process is very slowly, if we expedited
this process, we would be allowed to start using materials that are "self-curing".
They
started to use a polymer to harness light and oxygen to make parts grow. They used
light to convert liquid resin to a solid and the oxygen instead, to inhibit this process.
They made a CLIP (Continuous Liquid
Interface Production) consisting of three parts:
- - A reservoir that holds a puddle, just like the T-1000;
- - A special window at the bottom of the reservoir. This window is a composite. It's not only transparent to light, but it’s permeable to oxygen like a contact lens.
- - A digital ultraviolet light projection system under the window.
After that they made a sophisticated software
to control the production process and the many variables like oxygen content,
the light, the light intensity, the viscosity and the geometry of the piece to
make.
The result was staggering. This machine was
25-100 times faster than a traditional 3D printer, with the possibility to go faster in the future (they believe almost 1000 times faster).
In addition, they eliminated the layer and
the parts were monolithic.
They could make pieces with great mechanical properties
like high elasticity, high dampening, incredible strength or high strength to weight
ratio.
Link: What if 3D printing was 100x faster?
Link: What if 3D printing was 100x faster?